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- 2016-07-20 17:22:42
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The way to manufacture the silicone rubber o-rings is to squeeze out the bar-type silicone rubber,then cure by the baking process and cut to be the O shape.Putting the liquid silicone on the connection, sulfide,baking process again to make sure the silicone rubber become O shape. The silicone seal ring using the same materials to connect.According to our experiment,Using the silicone rubber sealing ring we’ve invented will ensure to make the hardness better than others especially the connection.In this way to manufacture the silicone o-ring obviously make the method low cost,high efficiency and high quality.
The heat resistance of the silicone rubber o-rings:The heat resistance of silicone rubber is much better than the ordinary rubber. Nothing will be affected in 150° and work about 10000 ours in 200°even in 300°can also work for a period of time.Silicone is a kind of dryer,can absorb water.From this to use them to control water and humidity.Bye the way the silicone also absorb HCL,CO2,C12,etc.,and keep dry inside.In our daily life we call it drying agent.This function is use to our food protection.
The cold resistance of the silicone rubber o-rings:We’ve known the cold resistance of ordinary rubber is about -20to -30°,but the silicone rubber can suffer -60°to -70°.Some special formula of silicone rubber even can suffer lower temperature such as :Low Temperature Sealing Ring.
With the development of production technology ,silicone rubber products become a new hot spot of the industry because of the good seal.On this account,silicone rubber products is regarded as a new direction for the future development of rubber industry.According to the survey,silicone rubber can replace the petroleum-based synthetic rubber and the natural rubber in many fields just because the excellent comprehensive performance.The data show that more than 90? silicone rubber products provide in domestic market.There will be a big market in the future.
The role of the seal is to close the gap to prevent the oil outflow from the case and prevent the dust to get in.If you make problem in installation or improper use,it may easy to cause the oil leakage or other accident such as 75 - A burn bearings, ruin gears, and wring the shaft.
Note on installation of oil seal rubber seals
The rubber seal material needs to have the following characteristics:
1, need to have the strength, tensile strength, elongation and other mechanical and physical properties.
2, the elasticity, hardness have to be suitable ,compression deformation is small.3, it is not easy to produce swelling, decomposition, hardening.
4, to wear, and have a certain anti tearing performance.
5, high temperature resistance, low temperature anti-aging properties.Before installing oil seal rubber seals should be checked whether products are breaking, crack injury, surface roughness, hardness Rally scratches and other undesirable phenomena?checking if the journal surface is too rough, if have a long scar along the axial direction damage seal easily or accelerate lip 1: 3 wear, which damaging its sealing performance. If the journal surface have more serious bludgeoning injuries that due to improper demolition, they will make the oil seal lip mouth and the surface of the shaft neck is not tight, resulting in oil leakage. The above two kinds of circumstances, After surfacing section scar, and then press a predetermined size so that the journal lathe circle, or replaced with new axis. If the journal only has metal burr or shaft head flash etc., you can use a file to smooth it, in order to avoid installing oil seal rubber seals at the right time to damage the lip of oil seal.When you install oil rubber seals skeleton , must use special tools in order to prevent the oil seal lip 121 is tensile deformation or scratch damage.Without this tool, available dismount installation: first volume the hard layer of transparent plastic film (commonly known as cellophane), from the journal to the shaft end portion, cast a little oil on the surface ,let the oil rubber seal set into the shaft head wrapped in plastic film, and then you apply equal force pushed slowly to the journal,finally pull out the plastic film. Note: do not install the lip with wrong direction ,and should be made oil reservoir toward the inside ,what’s more the side has trademarks, specifications should face outward. Because the lip 1: 3 only way seal, if anti-oil packaging, is bound to cause oil leakage, so the sealing effect weakened or failure.To avoid oil package crooked or stick with a hammer and other tools in the oil seal surface indiscriminately beat, or easy to make oil seal caused damage.
Seal plays an important role in the hydraulic member. Different rubber seals have different sealing performance. For example, hydraulic cylinder,has the most common and the most typical form of seals Lancaster letters, Yx seals, O-rings, etc.These rubber seals which used in hydraulic cylinder, makes the components of linear reciprocating motion to ensure axial seal. When the pressure increase in a low range, Yx seal will be in a semi-sealed state. At that moment, the Leakage rate Q of hydraulic oil through slot is small. Almost none. Because in a low pressure, the gap is formed with the clearance between the metal member and its seal, Which makes the pressure difference between the contact surface with the metal seal decrease to zero. ??
During installation, keep seals rubber seals (especially the lip portion)parts of the journal clean, and pay attention not let the oil seals pop out from spring because of self tight seal. If the springs are loose and the elasticity cut down, depending on the circumstances cut it down,firmly connect both ends of head so that to continue to use.
The neckring of cylinder jacket is o ring, whose most sections are circular. Compare with skeleton oil seal, neither it has skeletons nor self tight springs, it is going to be airtight depends on the flexibility and elasticity it-selves . If improperly installed, it will make a lot of cooling water filtrate the crankcase in the water jacket , resulting in deterioration of oil, deterioration of lubrication quality, increased wear of all engine moving parts, and even make bush-burning axle and other major failure happen, so you should pay attention some notes below when install the neckring.
(1)Because the water blocking rings seal are too thin or the water seal tank is too deep, water blocking rings seal cannot higher than the curved surface when it is put into the water tank .At that moment, the bottle of cylinder seal tank can be added a layer of asbestos rope wrapped, coated with water resistant calcium grease, and trap the water blocking ring into water seal tank, and then put pressure on people cylinder body seat hole.
(2)Because water blocking rings are too crude or water seal tank is too shallow, the water blocking rings are higher than the curved surface, at that moment, it’s not only to be difficult to install the cylinder liner, but also extrude rubber seal even squeeze cylinder badly ,you can polish rubber seal uniformly with gauze until the raised height of water blocking seal is appropriate . Then coated the rubber ring with grease,so it can be pressed into the seat holes of cylinder liner body .
If the thickness of neckring is unevenness or the depth of the water seal tank is not same , the height of the protrusion is not uniform after the rubber ring is fitted with the cylinder liner .So you should carefully examine whether is the problem of rubber ring, or is the problem of water seal tank, there will be problem parts replaced.
we should make sure to keep the silicone rubber o-ring clean and avoid making the dust when you install it before you put it into the water vat.After you do it,you need to check it if there are any problem of the groove.Clear away the dirt before the installation of cylinder liner.Don’t forget to daub layer of oil on the bearing hole of the surface,and then press it to the hole.
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